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Process Equipment

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PICTURE 4-1
Slide gate drive assembly and bulk feed hopper.



 

PICTURE 4-2
Design and fabrication of component orientation fixture.



 

PICTURE 4-3
Fully automatic precision indexing table. Assembly equipment.




PICTURE 4-4
Pneumatically operated stop gate component.



 

PICTURE 4-5
High speed, dual drive, buffing machines with precision part placement adjusters.



 

PICTURE 4-6
High speed, dual drive, buffing machines with precision part placement adjusters.




PICTURE 4-7
PLC controls. Integration of electrical, mechanical, pneumatic and infrared components.



 

PICTURE 4-8
Relocation and reinstallation of all process equipment to another state.



 

PICTURE 4-9
Bulk and small bag fill system.




PICTURE 4-10
Tote lift and dump.



 

PICTURE 4-11
Dual Post Rinse including E-coat pump well, bag filters, ultra filters, heat exchanger, post rinse housing, pumps, tanks and flash tunnels. Installed during a 10-day shutdown.



 

PICTURE 4-12
Floor conveyor. Triple air filtration. Environmentally controlled equipment and flash tunnels. System designed to be dust free and cleanable.




PICTURE 4-13
Hand paint. Continuous chain. Convection heat cure. 5 stage washer. Variety of part sizes and weights.



 

PICTURE 4-14
Continuous chain. Pass through stripper dip tank. Pre-rinse. Hand rinse. Rust proofing wash booth. Load / unload area.



 

PICTURE 4-15
Indexing P & F conveyor. 5 station pre-treat. 4 station E-coat. Accumulation cure oven. Cool down, load / unload.




PICTURE 4-16
E-coat tank. Positive carrier grounding bar.



 

PICTURE 4-17
Flow through down draft. 40' long, 14' wide, and 20' tall. Air operated man lift on each side.



 

PICTURE 4-18
Side draft. Intake dispersion filters. Variable speed exhaust fan with automatic constant velocity control. Totally enclosed flash tunnels on both sides.




PICTURE 4-19
Cross draft booth. 110' long, 14' wide, and 14' tall booth. Built in place in a 15' wide 15' tall building. Interior tubing structure. Screwed in place panels.



 

PICTURE 4-20
Truck booth open front 25' long, 14' wide, and 16' tall.



 

PICTURE 4-21
2-station final product touch-up cure oven. Auto sequence temperature - time - cool down time open doors. Direct gas fired burner box. 3 air changes/minute on cure cycle. 1 1/2 air changes/minute on cool cycle.




PICTURE 4-22
2-zone cure oven 180 degree F. External ducting with removable panels for cleaning. Automatic doors sequenced with index conveyor. 3 air changes/minute recirculating air. High efficiency filters on recirculating air.



 

PICTURE 4-23
40' long flow through batch oven. Hinged product doors. Two man doors. Auto cycle start/stop. Side mounted gas fired burner box.



 

PICTURE 4-24
Electric convection cure oven. Floor distribution duct. Exit and entry air seals. 4" thick insulated panels.




PICTURE 4-25
30 gpm RO water system. 2 carbon filters. Automatic back wash. 2 inline cartridges. Water softener. RO generator with automatic flush cleaning system. 3,000 gal city water storage tank and re-pressurization pump. 3,000 gpm gal RO water storage with continuous pumping through UV unit. Central package mounted on raised platform floor with water containment area.



 

PICTURE 4-26
2 stage pass through. Stage #1 heated. Stage #2 ambient. Index conveyor system pumps automatically. By-pass washer was reconditioned from 8' x 8' product to 14' x 2' product.



 

PICTURE 4-27
SS rotary interior tank washer. All mechanical counter weight. X-Y-Z manual movement for part location. Cycle timer. Add on to existing stage tanks.




PICTURE 4-28
5 M BTU add on heater tube system. 250 gpm recirculating loop to main washer tank. FM gas train approval with high/low water cut-off.



 

PICTURE 4-29
4 stage 1 zone SS washer. Automatic stage sequencing to shuttle trough. Product on live roller conveyor with external flange bearings.



 

PICTURE 4-30
2 stage SS flat sheet washer. Computer controlled sequencing to robot cell. SS mesh belt. Top and bottom high pressure blow-off.




PICTURE 4-31
4 stage "L" shaped SS parts washer. Removable risers and nozzles. Heated stages 1 & 3. Automatic fill and counter flow piping.



 

PICTURE 4-32
SS 4 stage electric pass through parts washer. Heat on stage 1 & 3 with low water cut-off. Counter flow automatic fill. Riser bypass pipe with gear butterfly valves. High pressure flow-off with adjustable air columns.



 

PICTURE 4-33




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PICTURE 4-50




 

PICTURE 4-51




PICTURE 4-52




 
 
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