Our services........

 New structural floor to be installed in existing process tower. 

 Design, fabrication, and installation of free standing mezzanine for export to Canada. 

 Installation of process equipment and piping. 

 Structural steel, stairs, ladders, and platforms. 

 30' x 16' cross draft paint booth with 22' side entry doors. 

 Design, fabrication, and installation of screw conveyor support bridge with integral catwalks and work platforms. 

 Wheel unloader, 8-way adjustment, air bag process engager with VFD belt speed controls. 

 Truss Conveyor and Bucket Elevator at Truck Dump Station
80 Ton / hour
80' Truss Conveyor. 

 Enclosed truss conveyors. Bucket elevators with monorail. 

 1/2" thick, A. R. 500 steel, top of process surge tank with cone bottoms and vibrator feeders. Tank to be installed in 3-sections in process tower. 

 1/2" thick, A. R. 500 steel, cone bottoms for process surge tanks. 

 Hand push 2,000 lb. capacity trolleys equipped with 5' spreader bars. Very durable, easy to manage. Support steel to minimize lost floor space 

 4 x 4 x 4 power & free conveyor. Constant speed chain. Carriers capable as independent stopping or offline diversion. Parts carriers easily removable for cleaning or racking. 

 Enclosed track. "H" attachments with part spinners. Variable speed. Light duty small parts conveyor. 

 Constant speed indexing system. 20' centers with variable cycle time. 678 overhead chain. 250' x 20' oval system. Capable of moving heavy / wide or tall loads. 

 Continuous 458 chain with spinner attachments. Variable speed with two 3,500 lb. drives. Overhead pick-up and delivery of parts to paint line. 

 Floor support inverted enclosed track conveyor. Carts supported on twin I-Beam rail. Parts racks slip on and off with de-tented spin capability. Variable speed, consistant with varying process time values. Hydraulic power drive motor. Manual & automatic safety interlocks. 

 In floor twin drag chain. Pin in & out carts. 50,000 lb. load capacity. Removable control buttons. 

 Design, fabrication, and installation of 20,000 lb., variable speed, battery operated transfer car. 

 Slide gate drive assembly and bulk feed hopper. 

 Design and fabrication of component orientation fixture. 

 Fully automatic precision indexing table. Assembly equipment. .

 Pneumatically operated stop gate component. 

 High speed, dual drive, buffing machines with precision part placement adjusters. 

 High speed, dual drive, buffing machines with precision part placement adjusters. 

 PLC controls. Integration of electrical, mechanical, pneumatic and infrared components. 

 Relocation and reinstallation of all process equipment to another state. 

 Bulk and small bag fill system. .

 Tote lift and dump. 

 Dual Post Rinse including E-coat pump well, bag filters, ultra filters, heat exchanger, post rinse housing, pumps, tanks and flash tunnels. Installed during a 10-day shutdown. 

 Floor conveyor. Triple air filtration. Environmentally controlled equipment and flash tunnels. System designed to be dust free and cleanable 

 Hand paint. Continuous chain. Convection heat cure. 5 stage washer. Variety of part sizes and weights. 

 Continuous chain. Pass through stripper dip tank. Pre-rinse. Hand rinse. Rust proofing wash booth. Load / unload area. 

 Indexing P & F conveyor. 5 station pre-treat. 4 station E-coat. Accumulation cure oven. Cool down, load / unload. 

 E-coat tank. Positive carrier grounding bar. 

 Flow through down draft. 40' long, 14' wide, and 20' tall. Air operated man lift on each side. 

 Side draft. Intake dispersion filters. Variable speed exhaust fan with automatic constant velocity control. Totally enclosed flash tunnels on both sides. 

 Cross draft booth. 110' long, 14' wide, and 14' tall booth. Built in place in a 15' wide 15' tall building. Interior tubing structure. Screwed in place panels.  

 Truck booth open front 25' long, 14' wide, and 16' tall. 

 2-station final product touch-up cure oven. Auto sequence temperature - time - cool down time open doors. Direct gas fired burner box. 3 air changes/minute on cure cycle. 1 1/2 air changes/minute on cool cycle. 

 2-zone cure oven 180 degree F. External ducting with removable panels for cleaning. Automatic doors sequenced with index conveyor. 3 air changes/minute recirculating air. High efficiency filters on recirculating air. 

 40' long flow through batch oven. Hinged product doors. Two man doors. Auto cycle start/stop. Side mounted gas fired burner box. 

 Electric convection cure oven. Floor distribution duct. Exit and entry air seals. 4" thick insulated panels. 

 30 gpm RO water system. 2 carbon filters. Automatic back wash. 2 inline cartridges. Water softener. RO generator with automatic flush cleaning system. 3,000 gal city water storage tank and re-pressurization pump. 3,000 gpm gal RO water storage with continuous pumping through UV unit. Central package mounted on raised platform floor with water containment area. 

 2 stage pass through. Stage #1 heated. Stage #2 ambient. Index conveyor system pumps automatically. By-pass washer was reconditioned from 8' x 8' product to 14' x 2' product. 

 SS rotary interior tank washer. All mechanical counter weight. X-Y-Z manual movement for part location. Cycle timer. Add on to existing stage tanks. 

 5 M BTU add on heater tube system. 250 gpm recirculating loop to main washer tank. FM gas train approval with high/low water cut-off. 

 4 stage 1 zone SS washer. Automatic stage sequencing to shuttle trough. Product on live roller conveyor with external flange bearings. 

 2 stage SS flat sheet washer. Computer controlled sequencing to robot cell. SS mesh belt. Top and bottom high pressure blow-off. 

 4 stage "L" shaped SS parts washer. Removable risers and nozzles. Heated stages 1 & 3. Automatic fill and counter flow piping. 

 SS 4 stage electric pass through parts washer. Heat on stage 1 & 3 with low water cut-off. Counter flow automatic fill. Riser bypass pipe with gear butterfly valves. High pressure flow-off with adjustable air columns. 

 Stainless steel heating tube for heated process tank. 

 Innovator foam machine. Equipment supplied by Linden EMB. 

 Urethane bulk storage system and chemical plant distribution piping. .

 Urethane bulk storage system and chemical plant distribution piping.
 

 Filtration and process chemical piping. 

 Raised floor down draft powder booth. High velocity ducting. High efficiency cyclone. Cartridge filter housing. Discharge filters. 

 Dust collector system to accommodate truck dump, bucket elevator, and conveyor system. 

 75,000 CFM, 5 M BTU raised platform with access ladder. 2 48'' round inflatable distribution ducts.

 40,000 CFM 90 degree temperature rise. Triple filtration. Directly ducted to booth & flash tunnels. 

 Make-up air ducting. 

 Flanged ductwork ready for shipment. 

 Installation of automotive seat cushion line. Exhaust system. Structural steel. Platforms and safety rails. Conveyor system. 

 Installation of Robot process line. 

 600 ton Pacific press. Turnkey installation. Complete foundation work. Set 36,000 lb. side frames, two required. Set 19,000 lb. ram. Set 21,000 lb. bed. Set 5,500 lb. hydraulic motors and reserve tank. Total weight 117,500 lb. 

 Urethane foam distribution robot. Equipment supplied by Linden EMB 

 Dual Post Rinse including E-coat pump well, bag filters, ultra filters, heat exchanger, post rinse housing, pumps, tanks and flash tunnels. Installed during a 10-day shutdown.